How to Choose the Right Spill Containment Kits
Spillages are an inevitability in a variety of workplaces, including warehouses and industrial settings where chemicals may be used. Given the potential damage they can bring to people and workspaces, finding the right spill control equipment should be a priority for all health and safety managers.
Spill containment kits enable teams to implement quick responses, preventing damage from escalating while protecting all workers and guests in the area. However, with different products available for different environments, choosing the most suitable for your business isn’t always easy. Here’s all you need to know.
What Are Spill Containment Kits?
Spill containment kits are packages that include the supplies needed to clean up spillages in the workplace. Spillages could come from a range of liquids from water and bodily fluids to oils and hazardous chemicals.
While businesses could build their own supply kits, dedicated spill containment kits can provide all the essential equipment required to handle specific types of spillages. Aside from delivering convenience, they are the ideal way to promote compliance, safety, and superior outcomes.
Common Uses and Benefits
Spill control equipment may be used in a variety of situations, including:
- Regular maintenance of water spillages and non-aggressive fluids
- Oil spillages linked to machinery or vehicles
- Chemical spillages, including acids, alkalis, solvents, or biohazards
The key benefit of using a dedicated spill kit is the ability to act quickly, effectively, and safely while meeting compliance regulations.
Types of Spill Kits
You can find specialised spill containment kits for each of the spillage types mentioned above. Sets may also vary depending on the volume of liquids used in the workspace.
The best kits may include:
- Absorbents like spill socks
- Absorbing pillows
- Hazard tape and warning signs
- Wheeled waste storage bins
- Spill pads
- Waste disposal bags
- Gloves and PPE
Spill Bunds & Spill Trays: Preventing Spills Before They Happen
While spill kits are essential for cleaning up incidents, spill bunds and spill trays are designed to prevent spills from spreading in the first place.
Spill bunds are containment units used to store drums, containers, or IBCs (Intermediate Bulk Containers). They are designed to catch leaks, drips, or bursts before they reach the floor, drains, or surrounding environment.
Spill trays are smaller, low-profile containment solutions typically used under individual containers, smaller drums, or machinery. They are ideal for capturing minor leaks during storage or dispensing.
- Chemical storage areas
- Drum storage in warehouses
- Fuel and oil storage zones
- Maintenance and decanting areas
- Prevent environmental contamination
- Help meet HSE and environmental regulations
- Reduce slip hazards and workplace accidents
- Minimise clean-up costs and downtime
How to Choose the Right Spill Bund or Tray
Selecting the correct containment solution is just as important as choosing the right spill kit.
1. Storage Volume & Capacity
A key rule is that bunds should typically hold at least 110% of the largest container’s volume. This ensures adequate containment in the event of a full leak or rupture.
2. Type of Liquid Stored
Different materials offer different resistance levels:
- Polyethylene bunds – ideal for chemicals and corrosive substances
- Steel bunds – better suited for oils and fuels
3. Size and Configuration
Consider:
- Number of drums or IBCs
- Available floor space
- Access requirements (e.g. forklift entry or dispensing height)
4. Mobility Requirements
- Static bunds for long-term storage
- Portable trays for flexible or temporary setups
5. Compliance Requirements
Ensure your solution aligns with HSE and environmental regulations, particularly if you store hazardous substances or operate near drainage systems.
Key Factors to Consider When Choosing Spill Containment Kits
Most businesses can benefit from purchasing spill kits, even if it’s only a basic set. However, companies across many industries require more advanced solutions. Crucially, all spill control equipment must align with the needs of the specific workspace.
To make the right purchase, consider:
- Type of spillages faced – water, oil, or chemicals
- Volume of spillages – match kit size (e.g. 120L vs 240L)
- Regulations – ensure compliance with HSE standards
In addition to purchasing the right products, it’s essential to position kits in accessible locations so teams can react quickly.
How to Use a Spill Kit
The exact method may vary depending on the situation, but the general steps are:
Assess the spillage
Identify the substance using Safety Data Sheets (SDS) and ensure appropriate PPE is worn.
2. Isolate the area
Stop the spread using absorbent socks and barriers.
3. Absorb the liquid
Work from the outside in using pads or granules.
4. Clean and dispose
Safely collect materials and dispose of them in line with regulations.
Maintenance & Restocking Tips
Spill control equipment is only effective if it is ready when needed. Follow these best practices:
- Conduct quarterly checks
- Restock immediately after use
- Inspect for damaged or worn items
- Ensure kits are not misused as waste bins
- Train staff regularly
- Keep kits accessible but safely stored
FAQs
Does my business need a spill containment kit?
Almost certainly. Any workplace handling liquids should be prepared, especially those dealing with oils or chemicals.
Do I also need spill bunds or trays?
If you store liquids in drums, containers, or tanks, then yes. Bunds and trays provide essential preventative protection and are often required for compliance.
What materials should be used to restock?
Refill kits are the easiest way to ensure your spill kit remains fully equipped.
How should kits be stored?
Store in clearly marked, accessible locations—never locked away—so teams can respond quickly.
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